Semi-Automatic Mounting Machine MOM DD+ Pro
The MOM DD+ Pro is our semi-automatic flexo plate mounter with cost-saving features and options for maximizing accuracy. With the MOM DD+ Pro, the mounting is easy, fast, and efficient.
- Automatic HD cameras
- Semi-automatic mounting
- Optional Image Recognition assistance
- PDF Quality Report
1
Vertically moving cylinder
It allows a fixed distance of the cameras to the plate, so no focusing of the lenses is needed
2
Automatic HD cameras
HD cameras moving to the exact position of the mounting marks.
3
Pressure roller
Eliminates typical "hand-rolling" and air inclusions
4
Quality report
The machine takes snapshots of the mounting marks and creates a PDF report
5
Easymount software
The Easymount software allows easy job creation and storage in less than 1 minute. Using the cameras of the machine, the software recognizes the targets and measures the distance between them.
6
Laser pointers
Indicators of where the mounting marks are located for placing easily the plates.
7
Overlay System (patented)
Once the first plate is on the right position, a snapshot can be taken and used semi-transparently for the next plates.
8
Digital calibration of camera beam
The camera images are used in a calibration procedure to create a lookup table to digitally ‘straighten’ any deviations in the camera beam, down to 10 μm over the entire width of the camera beam/sleeve
1
Vertically moving cylinder
It allows a fixed distance of the cameras to the plate, so no focusing of the lenses is needed
2
Automatic HD cameras
HD cameras moving to the exact position of the mounting marks.
3
Pressure roller
Eliminates typical "hand-rolling" and air inclusions
4
Quality report
The machine takes snapshots of the mounting marks and creates a PDF report
5
Easymount software
The Easymount software allows easy job creation and storage in less than 1 minute. Using the cameras of the machine, the software recognizes the targets and measures the distance between them.
6
Laser pointers
Indicators of where the mounting marks are located for placing easily the plates.
7
Overlay System (patented)
Once the first plate is on the right position, a snapshot can be taken and used semi-transparently for the next plates.
8
Digital calibration of camera beam
The camera images are used in a calibration procedure to create a lookup table to digitally ‘straighten’ any deviations in the camera beam, down to 10 μm over the entire width of the camera beam/sleeve
MOM DD+ Pro Options
TIR Sleeve Measurement System
The TIR system is designed to measure the '3d landscape' of sleeves and cylinders by using a laser to scan an adjustable grid pattern across and around the sleeve. With this information, it is possible to know the condition of every sleeve that you have in inventory, which helps save valuable time in your press department, It is also possible to build a database to help track the condition of your sleeve inventory over time.
Image Recognition
Specialized software developed by AV Flexologic can 'recognize' the mounting marks on the printing plates which are used as the references for the mounting process. The ability to measure the positions not only during mounting, but also after plates have been mounted provides endless possibilities to enhance a flexo printing production workflow.
Automatic EasyReg detection
Using our patented image recognition system, a visual mark on the edge of a sleeve such as the W&H EasyReg strip can be automatically 'set to zero' on the MOM, SAMM and FAMM mounting machines by simply pushing a button. The camera automatically homes in on the EasyReg mark and also automatically 'sets zero' in X and Y direction with 0.001mm (1μm) accuracy.
Tape holder on precision rail
A tape holder can optionally be added to MOM and SAMM machines on precision linear guides. The linear guides make sure the tape roll is completely parallel to the sleeve when applying tape and assist the operator to easily move the tape along the side of the sleeve. The tape application can be completed using the pressure roller of the machine and the optional cutting knife.
Cutting knife for applying tape
The cutting knife unit can be slid around the whole length of the machine and cut the tape seamlessly. It is made with a precise depth adjustment, therefore the sleeve is not damaged from cutting. The cutting knife can be used to cut plates as well.
Cutting knife for plates
The cutting knife has a very precise adjustable depth which is regulated by the movement of the lift. The cutting knife is connected to the camera beam and you can easily slide it through the sleeve and cut the excess tape without damaging the sleeve. The cutting knife is used also for applying tape onto the sleeve and it is an optional feature to the Automatic SAMM and the Motorized MOM mounting machines.
Barcode and QR code scanner
A barcode/QR code scanner can be optionally added to the MOM, SAMM or FAMM for automatic loading of the jobs. The jobs are then usually made offline in prepress to optimize the machine Operation Equipment Effectiveness (OEE).
Sleeve tracking system
Feature on the TIR. A database that tracks sleeves using the sleeve ID, which can be read using a barcode or RFID chip. The TIR sleeve measurement is then stored in this central database. Things such as run length and run times can also be added.
Quality Report
The image recognition system measures the exact positions of the mounting marks and thus how accurately the printing plate is fixed on the sleeve. After mounting, the system will automatically check the precision of the mounting process and a PDF is automatically created.
1
TIR Sleeve Measurement System
2
Image Recognition
3
Automatic EasyReg detection
4
Tape holder on precision rail
5
Cutting knife for applying tape
6
Cutting knife for plates
7
Barcode and QR code scanner
8
Sleeve tracking system
9
Quality Report
Success stories
Why Kivo's operators chose our MOM unanimously for the third time in 15 years
"Of course I would recommend AV Flexologic because it's a reliable partner and it's a very good product. In the future I see a lot of opportunities. We will still keep mounting on the MOM because we are very happy with it. I don't think we will shift to another. "
Microplast
"The MOM 1300 DD+ has helped our company a lot. The machine is reliable, and is easy to manage. We are satisfied with the machine, and interested to hear about any new AV Flexologic developments.”
Americk Packaging
In 2012 they have installed the AV Flexologic MOM DD1500 and Demounter which help reaching this goal substantially. The MOM DD ensures a much improved mounting process that limits the downtime of the workflow. The Demounter contributes to the same goal, by quickly and safely demounting their plates Primopost saves time and ensures high quality plates in storage.
Contact Us
-
-
-
VAT: NL001515561B01
-
PO Box 252
2400 AG Alphen aan den Rijn
Netherlands
MOM DD S
The motorized flexo plate mounting machine MOM DDS, is the industry standard mounter for manual positioning of plates. It offers an easy and ergonomic mounting process
Read more
SAMM 2.0
The Automatic Mounting Machine SAMM 2.0 is the world's fastest and most accurate flexo plate mounter. It mounts automatically one plate after another in 60 seconds.
Read more
Flexo printing sleeves
Tech Sleeves® provides the global flexographic industry with high-quality customized flexo sleeve solutions.
Read more
Sleeve Storage System
The Customizable Sleeve Storage System offers the highest protection for flexo printing sleeves. The vertical storage prevents sleeve damage and extends the lifetime of the sleeves.
Read more
Demounter
The Demounter efficiently removes plates and tape from sleeves without damaging them. Operating the Demounter is very easy and effortless.
Read more
FAMM 3.0
The FAMM 3.0 is a third-generation fully automatic flexo plate mounting machine. It accurately mounts (2μm) multiple plates without any operator interaction.
Read more
Sleeve Quality Inspection System
The TIR analyses the quality of the printing sleeve/cylinder by measuring the "3D landscape" of the surface (5μm accuracy).
Read more