Automatic Mounting
Machine
SAMM 2.0
The Automatic SAMM 2.0 is the world’s fastest and most accurate flexo plate mounter with unmatched repeatability and speed. The next generation SAMM is the solution to common trends in the flexo printing industry such as higher quality demands, shorter and more frequent job runs. These challenges are easily tackled with 3rd generation Automatic Mounting.
- Automatic mounting
- Eliminates press downtime due to mounting mistakes
- PDF Quality Report
- Operator independent
- Typical ROI in less than 12 months
Trusted by
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Robotic positioning (5μm)
The machine automatically positions the flexo plate with extreme accuracy, using a robotic table and the patented Image Recognition.
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Automatic HD cameras
HD monochrome cameras that move automatically into the exact mounting position.
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Automatic pressure roller
Ensures even mounting without any air inclusions. No operator interaction needed.
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Robotic vacuum table
Robotic table which provides operator-free mounting
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Quality report
The mounting marks are checked and a PDF is automatically created with the measurements of the Image Recognition.
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Vertically moving cylinder
It allows a fixed distance between the cameras and the plate, so no focusing of the lenses is needed. The cylinder rotates also automatically.
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Laser pointers
Indicators of where the mounting marks are located for placing easily the plates.
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Easymount software
The Easymount software allows easy job creation and storage in less than 1 minute. Using the cameras of the machine, the software recognizes the targets and measures the distance between them.
1
Robotic positioning (5μm)
The machine automatically positions the flexo plate with extreme accuracy, using a robotic table and the patented Image Recognition.
2
Automatic HD cameras
HD monochrome cameras that move automatically into the exact mounting position.
3
Automatic pressure roller
Ensures even mounting without any air inclusions. No operator interaction needed.
4
Robotic vacuum table
Robotic table which provides operator-free mounting
5
Quality report
The mounting marks are checked and a PDF is automatically created with the measurements of the Image Recognition.
6
Vertically moving cylinder
It allows a fixed distance between the cameras and the plate, so no focusing of the lenses is needed. The cylinder rotates also automatically.
7
Laser pointers
Indicators of where the mounting marks are located for placing easily the plates.
8
Easymount software
The Easymount software allows easy job creation and storage in less than 1 minute. Using the cameras of the machine, the software recognizes the targets and measures the distance between them.
SAMM 2.0 Options
SAMM 2.0 smartGPS
The most reliable automatic flexo plate mounter SAMM 2.0 is available in a unique edition. The SAMM 2.0 smartGPS is co-developed with our technology partner BOBST and offers perfect integration between the accuracy and consistency of SAMM 2.0 with the advanced Graphic Positioning System. BOBST smartGPS includes an integrated measuring bar and measuring head, for the highest level of accuracy and stability. With smartGPS all registration and impression settings are generated automatically offline at the plate mounting stage. Adding the frontline press automation GPS technology to SAMM 2.0 leads to a waste-free streamlined workflow, with decreased changeover times and press downtime.
TIR Sleeve Measurement System
The TIR system is designed to measure the '3d landscape' of sleeves and cylinders by using a laser to scan an adjustable grid pattern across and around the sleeve. With this information, it is possible to know the condition of every sleeve that you have in inventory, which helps save valuable time in your press department, It is also possible to build a database to help track the condition of your sleeve inventory over time.
Automatic EasyReg detection
Using our patented image recognition system, a visual mark on the edge of a sleeve such as the W&H EasyReg strip can be automatically 'set to zero' on the MOM, SAMM and FAMM mounting machines by simply pushing a button. The camera automatically homes in on the EasyReg mark and also automatically 'sets zero' in X and Y direction with 0.001mm (1μm) accuracy.
Tape holder on precision rail
A tape holder can optionally be added to MOM and SAMM machines on precision linear guides. The linear guides make sure the tape roll is completely parallel to the sleeve when applying tape and assist the operator to easily move the tape along the side of the sleeve. The tape application can be completed using the pressure roller of the machine and the optional cutting knife.
Cutting knife for applying tape
The cutting knife unit can be slid around the whole length of the machine and cut the tape seamlessly. It is made with a precise depth adjustment, therefore the sleeve is not damaged from cutting. The cutting knife can be used to cut plates as well.
Cutting knife for plates
The cutting knife has a very precise adjustable depth which is regulated by the movement of the lift. The cutting knife is connected to the camera beam and you can easily slide it through the sleeve and cut the excess tape without damaging the sleeve. The cutting knife is used also for applying tape onto the sleeve and it is an optional feature to the Automatic SAMM and the Motorized MOM mounting machines.
Virtual Proof Print
The VPP offers a digital printing proof by scanning each plate after mounting. The extra camera on the SAMM 2.0 provides a digital visualization of the image of the plate with a 5K resolution. After all the plates are mounted and scanned, there is a clear image of the final result that can be compared to the PDF file. The VPP scan can be exported as a PDF file and be used as proof of the mounting accuracy.
Barcode and QR code scanner
A barcode/QR code scanner can be optionally added to the MOM, SAMM or FAMM for automatic loading of the jobs. The jobs are then usually made offline in prepress to optimize the machine Operation Equipment Effectiveness (OEE).
Sleeve tracking system
Feature on the TIR. A database that tracks sleeves using the sleeve ID, which can be read using a barcode or RFID chip. The TIR sleeve measurement is then stored in this central database. Things such as run length and run times can also be added.
Shaft coupling for cylinders
Shaft coupling for cylinders is driven by a harmonic drive. The shaft coupling is mounted on precision rails and can slide onto the cylinder shaft using a hand wheel that actuates the horizontal movement. The coupling is manually fastened by a locking mechanism that tightens a collar around the shaft, preventing any play. The shaft diameter should be the same for all cylinders.
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SAMM 2.0 smartGPS
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TIR Sleeve Measurement System
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Automatic EasyReg detection
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Tape holder on precision rail
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Cutting knife for applying tape
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Cutting knife for plates
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Virtual Proof Print
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Barcode and QR code scanner
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Sleeve tracking system
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Shaft coupling for cylinders
Success Stories
Packaging Personified Inc. testimonial about our 500th Automatic Mounter
"When we got to a point to select an individual technology, we felt that the SAMM mounting machine was the best possible solution". They decided to buy not one, but two machines for both their locations following visits to AV Flexologic customers. " We are now yielding 50 to 60 plates per shift, whereas before it was 20 to 30."
SDR Pack's success story
"Investing money in the SAMM 2.0 1300 was a great decision! The SAMM 2.0 is a perfect combination of innovations that ensure better quality and higher productivity. Thanks to incredible precision of the SAMM the productivity in the prepress department is very high. The SAMM 2.0 mounts plates extremely fast, it takes only from 60 to 40 minutes for a 10 colors job. Besides, it’s operator independent and very easy to use."
Coveris succeeds with the SAMM 2.0
“By introducing the SAMM 2.0 in our workflow we have reduced our press downtime and waste related to plate lifts and air bubbles. We also improved efficiency and increased mounting consistency to the press department. So far, the SAMM has eliminated our air bubbles and reduced plate lifts by over 75%; in turn, we have significantly reduced our press downtime caused by prepress-related issues.”
UNIVAK
"SAMМ 2.0 is easy to operate, the machine makes the mounting process vеry simple. The training of operators isn't time and effort consuming. The machine can significantly rеduсе the time required fоr mounting forms. The main advantages of Flexologic's SAMM 2.0 machines are high mounting speed, high ассurасу and the use of the latest developments in the sphere of mounting equipment. То sum up, we can say that SAMM 2.0 is the machine of the highest technical level." Krokh V.K. Technical Director of Univac LLC
Sealed Air reduces downtime & stress!
“Ever since buying the SAMM 1500 our output is raised by 75%. Looking back; I am now very relieved that we invested in this machine, I don’t know how we have done it without this machine. The machine is so accurate that we are looking with a different eye to everything; maintaining the high quality where we stand for. After all, this machine made a difference for the operators as well: took of the working pressure & improved the workflow, which resulted in less downtime & stress!” Damion Robinson, Printing & Laminating Manager
Anagram's enormous increase of productivity
“Since introducing the SAMM 2.0 into our workflow, we have realized significant workflow and productivity gains such as: 1 hour of additional mounting capacity in an 8-hour shift and 300 hours of additional press time annually due to full EasyReg functionality. The SAMM 2.0 is preferred by all over the previous mounting devices, due to the improved registration and the color-to-color accuracy. So far, the calculated return on investment will be approximately 14 months, based in press and mounting productivity gains.”
Business Case
A flexo printer in Europe purchased a SAMM in 2014. This company is mounting between 15000 and 17000 sleeves per year and has 3 flexo printing presses. The chart below illustrates what the SAMM has done for this plant’s workflow.
SAMM 2.0 Range
SAMM 2.0 1300
1300/52" (mm/inch) Max width
1350/53" (mm/inch) Max repeat
SAMM 2.0 1700
1700/67" (mm/inch) Max width
1350/53" (mm/inch) Max repeat
SAMM 2.0 2200
2200/87" (mm/inch) Max width
1350/53" (mm/inch) Max repeat
Contact Us
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VAT: NL001515561B01
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PO Box 252
2400 AG Alphen aan den Rijn
Netherlands
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