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Mount-o-Matic Upside-Down (MOM USD)

The Motorised Flexo Plate Mounter Upside Down for the flexographic industry is a cost efficient alternative to the MOM DD+ and the SAMM. This machine serves sleeves up to 850 mm/ 33.5” and/or cylinders up to 800 mm/ 31.5” width. The MOM Upside Down can be configured to work with a large variety of cylinder types and sleeves, making this an all-round solution to service multiple printing presses.

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Features

HD Ethernet Cameras

A high speed connection combined with sharp images, zoom up to 170x and a touchscreen monitor enables the operator to mount the plate with highest precision.

Laser pointers

Designed to ensure quick positioning.

Cushioned table

This table is both a support when positioning the plate as a cushion to stick the plate onto the sleeve, eliminating air-bubbles between the flexo plate and tape.

Camera encoders

The operator moves the cameras to the desired mounting positions by merely rotating the encoder wheels.

Touchscreen monitor

For quick and easy job entry and job retrieval.

Overlay System (Patented)

Once the first plate is in the right position, the overlay module enables the operator to take snapshots of the mounting marks, which are then shown semi-transparently when mounting the other plates.

Customized air mandrel or clamping system

The sleeve-dedicated machines are equipped with an air mandrel and the cylinder dedicated machines are supplied with a pneumatic clamping system.

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For a sleeve and cylinder combination machine AV Flexologic's engineering team designs a special clamping system.

Patented Image Recognition (optional)

The quality control system gives an 'OK' sign when the plate is positioned within the set tolerance. This gives the operator the security that the position of the plate is correct before sticking it to the flexo tape.

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This feature can be used once more as a quality check after the mounting job is finished.

Workflow of the mounting machine

Workflow of the mounting machine

The operator first places the sleeve on the mandrel or cylinder on the pneumatically operated quick-lock clamping system. You can then choose between a previously created job or a new job with the motorized flexo plate mounter Upside Down  . Alternatively, you can move the cameras to the mounting position using encoders to create a job without manual entry. The operator then places the plate on the mounting table which consists of a large back and front part. This enables smaller and larger plates to be positioned before mounting them on the sleeve.

Aided by laser pointers, HD Ethernet Cameras, an HD monitor and optional image recognition, the motorized flexo plate mounter Upside Down  can accurately and quickly position the plate. Once the plate is in position, the sleeve or cylinders moves vertically down to fixate the plate, achieving the highest possible fixation accuracy. The table functions as a pressure roller to eliminate air bubbles.

Optionally, the machine can be equipped with patented Quality Control, using Image Recognition, a tape roll holder and W&H’s Easy-Reg compatibility.

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Workflow of the mounting machine

Easy flexo plate mounting

  • Customer ERP integration upon request
  • Possible to store up to 20,000 jobs
  • Stored positions in the computer to be recalled at any time
  • Choice of hairlines, e.g. single crosses, double movable lines, sizable circles and combinations
  • Snapshots of mounting position can be taken and displayed
  • Eliminate setup time with repeating jobs, multicolor jobs and staggered mounting
  • Air bubble free mounting
  • Interchangeable Cylinder Locking System
  • Patented Digital Calibration System enabling extremely precise mounting and easy maintenance

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“The MOM Upside-Down is designed for companies that seek for a quick and easy mounting solution in their pre-press department.”

The Digital Calibration System can be found on every mounting machine of AV Flexologic, it proves to be essential for accurate and consistent mounting accuracy.

"The MOM Upside-Down is one of AV Flexologic most recent pre-press optimization solutions."

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References

Oerlemans

Thanks to the replacement of AV Flexologic's MOM machines by the FAMM and SAMM, we are now able to cope in the mounting department with increased capacity and printing quality.

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Amcor

Amcor has been working with AV Flexologic's for over 15 years. The machines are placed all over the world in their different plants.
“In 2011 I travelled to Cumbria to see the FAMM in action at the SGS plant that serviced Amcor in the region. I was instantly intrigued by the simplicity and incredibly efficient output of the FAMM. I then travelled to Holland and viewed 2 FAMMS in operation at Elopak, again incredible output."

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Boran Packaging

Boran Plastic Packaging has recently purchased a Semi Automatic Mounting Machine (SAMM) 1300 and is happy to report its experiences. The company tells AV Flexologic: “The operational effectiveness has improved significantly compared to the old way of mounting. We are especially impressed by the image recognition software that automatically detect the microdots. The quality of the process of mounting plates has never been better and we now have perfect registration and great repeatability of the mounting.”

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Mondi Group

"Thanks to the FAMM we have saved a lot of costs." This explained Joachim Block, technical director at Nordenia in Halle, Germany. Nordenia is now part of the Mondi Group. Block: "AV Flexologic is the main supplier of flexo plate mounting machines for the whole Nordenia group and our cooperation with AV Flexologic has always been optimal.” He continues: “We consider AV Flexologic to be the market leader in the flexo plate mounting machines field and therefore we have a lot of confidence in their products. In the year 2008 we were looking for a new mounting machine and after comparison with mounting machines from other suppliers, we have made the decision to do business with AV Flexologic again."

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