Corrugated

Optimount

The Optimount is Flexologic’s premier motorized mounting machine for mounting plates onto mylars for the corrugated segment. Over the years this mounting and proofing machine for flexo printing plates on mylars has been highly valued by many customers from all over the world.

BENEFITS OF USING OPTIMOUNT:

  • The ultimate workhorse of Corrugated postprint
  • A reliable machine with the newest features
  • Easy to operate
  • Elimination of the setup process of previous systems
  • Accurate mounting and proofing
  • Easy color to color registration
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Testimonials

OEC Graphics

"With numerous installations across North America, OEC Graphics and AV Flexologic have forged a partnership that has allowed OEC to successfully expand our organization by offering the highest quality products in the market. This is, in no small way, due to the deployment of AV’s latest technologies and AV’s capacity to work in conjunction with other OEC partners to optimize our entire workflow.

AV’s capacity to innovate has produced unique solutions for OEC that has allowed us to maintain our competitive advantage and continue our success into our second century.”

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Clear Lam

Clear Lam develops and manufactures flexible packages for foods, personal health care products, electronics and detergents. They are located in the USA and China where they produce hundreds of products for consumer packaged goods companies, retailers and other industrial manufacturers. An important factor of business for Clear Lam is that they minimize their impact on the environment. Clear Lam obtained a FAMM in 2010. Since Clear Lam is using the FAMM, the company is saving a lot of time. Operators attend to other tasks, while the FAMM is taking care of the mounting job. The FAMM suits the people focused environment of Clear Lam. The continuously improving workflow of the company has experienced a substantial boost after the FAMM was adopted into their operations.

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Oerlemans

Thanks to the replacement of AV Flexologic's MOM machines by the FAMM and SAMM, we are now able to cope in the mounting department with increased capacity and printing quality.

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SGS

The addition of the FAMM to their workflow has dramatically increased the precision and quality of their mounting process. These are values held in high regard by SGS. With over 60 years of experience in the industry, their track record shows customer satisfaction and successful brand placement on a global scale. SGS has adopted the Lean Business System which ensures that project workflow is customized and adjusted for specific customer requirements. With the addition of the FAMM to their workflow,

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Features

A fixed one-size-fits all mounting cylinder

A computer controlled electronic motor directly drives the cylinder (gearless). The mounting cylinder is standard provided with a locking strip for the so-called Matthews or Bobst system, however other systems can be realized as well.

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The SAMM Postprint software automatically calculates any distortion based on the information provided in the job (mylar thickness, etc.). Distortion is then digitally compensated. This one mounting drum is thus suitable for all presses.

HD Ethernet Cameras

A high speed connection combined with sharp images, zoom up to 170x and a 40” monitor enables the operator to observe the machine mounting the plate with precision.

Overlay system (patented)

Once the first plate is in the right position, the overlay module enables the operator to take snapshots of the mounting marks, which are then shown semi-transparently when mounting the other plates.

Touchscreen monitor

For quick and easy job entry and job retrieval.

Optional proofing cylinder

A proofing cylinder with digital adjustment for a perfect proof is available for the SAMM Postprint. In this case, after mounting the plate cylinder is automatically brought to the correct position for pulling a proof.

Workflow

Workflow

 The Optimount is equipped with a computer that controls the motorized positioning of the cameras as well as the gearless rotation of the mounting and proofing cylinder. Each mounting position can be reached in seconds. The exact position is stored and can be recalled at any time.
The automatic positioning of both cameras and cylinders simplifies the mounting job, which improves and accelerates results considerably. The cameras view shows the combination of the image of the proof on the proofing cylinder and the position of the printing plates on the dummy cylinder.

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Workflow

Workflow optimizing solutions

  • Compatible with ESKO PlatePatcher and Hybrid Patchplanner software.
  • Compatible with most PDF type workflows. The machine can import the output file that contains the positions of the mounting marks. The cameras automatically move to the correct mounting positions.
  • Connections with ERP settings for job entry.
  • Barcode scanners to pull the job information with the coordinates from your database.
  • Remote support through internet.
  • Offline filling database that enables the input of new jobs from a separate computer.

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+31 172 434 221

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