Narrow web

TableTop flexo plate mounter

The TableTop flexo plate mounter is the manual machine for the narrow web industry. This easy-to-use machine can either be equipped with cones for locking sleeves and/or cylinder, with supports for a print cylinder shaft or with an air mandrel for sleeves.

The system of mounting is based on two mounting marks that are applied on the printing plate. The TableTop is provided with a touchscreen monitor and two digital colour cameras with zoom lenses that enable several enlargements.

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Features

HD Ethernet Cameras

A high speed connection combined with sharp images, zoom up to 170x and a touchscreen enables the operator to mount the plate with highest precision.

Overlay System (Patented)

Once the first plate is in the right position, the overlay module enables the operator to take snapshots of the mounting marks, which are then shown semi-transparently when mounting the other plates.

Customized air mandrel or clamping system

The sleeve-dedicated machines are equipped with an air mandrel and the cylinder dedicated machines are supplied with a pneumatic clamping system.

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For a sleeve and cylinder combination machine AV Flexologic's engineering team designs a special clamping system.

Sturdy frame

AV Flexologic uses solid steel to make the frame as firm as it can be. Therefore the base is set for precise mounting.

Three types of TableTops:

Three types of TableTops:

The TableTop Standard for cylinders. The plate cylinder is placed and fixed onto one adjustable and one fixed cylinder support bracket. There are cylinder support clips, which lock the cylinder in position whilst mounting.

The TableTop Disc for sleeves is provided with 2 cones that clamp the sleeve in the right position. The operator controls the pneumatic clamping system with a foot pedal. The cones are made according to customer specification and can also be equipped with a central pin for locking cylinders as well as sleeves.

The TableTop Air Cylinder for sleeves is provided with an airshaft for the mounting of sleeves. On the right hand side there is a bracket that can be opened for changing sleeves.

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Three types of TableTops:

Options for easy flexo plate mounting

 

Mounting Table: to support the plate during the mounting process. An air spring prevents the table from dropping down while positioning the table.

Cutting knife: a special round knife with thin lip. The sleeve is not damaged during cutting since the lip slides under the tape.

Tape holder: to hold tape parallel to the mounting cylinder, so the operator can mount the tape fast and correct.

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AV Flexologic uses solid steel to make the frame as firm as it can be.

Thanks to the overlay system the Table Top mounts very accurate and quick, especially suitable for short mounting jobs.

For every customer we are able to make a customized locking system that meets specific needs.

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References

Oerlemans

Thanks to the replacement of AV Flexologic's MOM machines by the FAMM and SAMM, we are now able to cope in the mounting department with increased capacity and printing quality.

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Boran Packaging

Boran Plastic Packaging has recently purchased a Semi Automatic Mounting Machine (SAMM) 1300 and is happy to report its experiences. The company tells AV Flexologic: “The operational effectiveness has improved significantly compared to the old way of mounting. We are especially impressed by the image recognition software that automatically detect the microdots. The quality of the process of mounting plates has never been better and we now have perfect registration and great repeatability of the mounting.”

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Clear Lam

Clear Lam develops and manufactures flexible packages for foods, personal health care products, electronics and detergents. They are located in the USA and China where they produce hundreds of products for consumer packaged goods companies, retailers and other industrial manufacturers. An important factor of business for Clear Lam is that they minimize their impact on the environment. Clear Lam obtained a FAMM in 2010. Since Clear Lam is using the FAMM, the company is saving a lot of time. Operators attend to other tasks, while the FAMM is taking care of the mounting job. The FAMM suits the people focused environment of Clear Lam. The continuously improving workflow of the company has experienced a substantial boost after the FAMM was adopted into their operations.

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Americk

Americk Primopost is used to adopting the highest quality in flexographic print processes. They believe you should: “Add value through print quality”. Primopost continuously invests in optimizing the print quality and price of their operations. In 2012 they have installed the AV Flexologic MOM DD1500 and Demounter which help reaching this goal substantially. The MOM DD ensures a much improved mounting process that limits the downtime of the workflow. The Demounter contributes to the same goal, by quickly and safely demounting their plates Primopost saves time and ensures high quality plates in storage.

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