Motorized Mounting Machine MOM DD+ Pro
The MOM DD Pro is our high-end motorized flexo plate mounter with cost-saving features and options for maximizing accuracy. It is the flexo industry standard for manual positioning of plates and is very easy to operate.
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MOM DD+ Pro Features
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Vertically moving cylinder
It allows a fixed distance of the cameras to the plate, so no focusing of the lenses is needed
3
Pressure roller
Eliminates typical "hand-rolling" and air inclusions
4
Motorized HD cameras
Ultra high definition cameras moving to the exact position of the mounting marks.
5
Quality report
The mounting marks are checked and a digital PDF report is created.
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Laser pointers
Indicators of where the mounting marks are located for placing easily the plates.
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Overlay
Once the first plate is on the right position, a snapshot can be taken and used semi-transparently for the next plates.
8
Digital calibration of camera beam
The camera images are used in a calibration procedure to create a lookup table to digitally ‘straighten’ any deviations in the camera beam, down to 10 μm over the entire width of the camera beam/sleeve
1
Vertically moving cylinder
It allows a fixed distance of the cameras to the plate, so no focusing of the lenses is needed
2
Pressure roller
Eliminates typical "hand-rolling" and air inclusions
3
Motorized HD cameras
Ultra high definition cameras moving to the exact position of the mounting marks.
4
Quality report
The mounting marks are checked and a digital PDF report is created.
5
Laser pointers
Indicators of where the mounting marks are located for placing easily the plates.
6
Overlay
Once the first plate is on the right position, a snapshot can be taken and used semi-transparently for the next plates.
7
Digital calibration of camera beam
The camera images are used in a calibration procedure to create a lookup table to digitally ‘straighten’ any deviations in the camera beam, down to 10 μm over the entire width of the camera beam/sleeve
MOM DD+ Pro Options
TIR Sleeve Measurement System
The TIR system is designed to measure the '3d landscape' of sleeves and cylinders by using a laser to scan an adjustable grid pattern across and around the sleeve. With this information, it is possible to know the condition of every sleeve that you have in inventory, which helps save valuable time in your press department, It is also possible to build a database to help track the condition of your sleeve inventory over time.
Image Recognition
Specialized software developed by AV Flexologic can 'recognize' the mounting marks on the printing plates which are used as the references for the mounting process. The ability to measure the positions not only during mounting. but also after plates have been mounted provides endless possibilities to enhance a flexo printing production workflow.
Automatic EasyReg detection
Using our patented image recognition system, a visual mark on the edge of a sleeve such as the W&H EasyReg strip can be automatically 'set to zero' on the MOM, SAMM and FAMM mounting machines by simply pushing a button. The camera automatically homes in on the EasyReg mark and also automatically 'sets zero' in X and Y direction with 0.001mm (1μm) accuracy.
Barcode scanner
A barcode scanner can be optionally added to the MOM, SAMM or FAMM for automatic loading of the jobs. The jobs are then usually made offline in prepress to optimize the machine Operation Equipment Effectiveness (OEE).
Cutting knife
The cutting knife unit can be slid around the whole length of the machine and cut the tape seamlessly. It is made with a precise depth adjustment, therefore the sleeve is not damaged from cutting.
Sleeve tracking system
Feature on the TIR. A database that tracks sleeves using the sleeve ID, which can be read using a barcode or RFID chip. The TIR sleeve measurement is then stored in this central database. Things such as run length and run times can also be added.
Tape applicator
The tape applicator assists the tape application and adds speed to the workflow by allowing a fast and accurate tape application and minimum waste of materials. It is equipped with a rubber roller, which ensures a seamless tape application without any air bubbles.
Tape holder on precision rail
A tape holder can optionally be added to MOM and SAMM machines on precision linear guides. The linear guides make sure the tape roll is completely parallel to the sleeve when applying tape and assist the operator to easily move the tape along the side of the sleeve.
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TIR Sleeve Measurement System
2
Image Recognition
3
Automatic EasyReg detection
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Barcode scanner
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Cutting knife
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Sleeve tracking system
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Tape applicator
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Tape holder on precision rail
MOM DD+ Pro Workflow
The operator places the plate into position with the help of the laser pointers (optional image recognition is available)
The cylinder vertically moves up and the pressure roller moves down by pressing a button.
Using the foot pedal, the cylinder rotates while the flexo plate is mounted precisely.
After mounting the rest of the plates, the machine automatically generates a PDF Quality Report.
Success stories
Microplast
"The MOM 1300 DD+ has helped our company a lot. The machine is reliable, and is easy to manage. We are satisfied with the machine, and interested to hear about any new AV Flexologic developments.”
Americk Packaging
In 2012 they have installed the AV Flexologic MOM DD1500 and Demounter which help reaching this goal substantially. The MOM DD ensures a much improved mounting process that limits the downtime of the workflow. The Demounter contributes to the same goal, by quickly and safely demounting their plates Primopost saves time and ensures high quality plates in storage.
Contact us
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H. Kamerlingh Onnesweg 2
2408 AW Alphen aan den Rijn
Netherlands
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+31(0) 172 434 221
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VAT: NL001515561B01
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PO Box 252
2400 AG Alphen aan den Rijn
Netherlands
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