RoboCELL - Robotic Taping & Mounting
The RoboCELL is an award-winning robotic system that offers a complete robotized prepress workflow. It provides robotic sleeve handling (RoboSLEEVE), robotic tape application (RoboTAPE), and fully automatic mounting (FAMM 3.0). In 2023, RoboCELL was designated as the best Technical Innovation for the complete automation of the prepress workflow, winning both the FTA Award and the EFTA Flexo Award.
- Reduce operator related press downtime
- No more manual taping and mounting
- Eliminate tape waste due to spiral taping
- Eliminate sleeve damage and mishandling
- Eliminate air bubbles and overlaps
RoboCELL features
1
Robotic tape application
Robotic spiral tape application in a few seconds without air bubbles and no waste. (RoboTAPE)
2
Robotic sleeve handling
The robot handles the sleeves safely and loads/unloads them from the Tech Cart to the taping station and after taping to the FAMM. (RoboSLEEVE)
3
Fully automatic mounting
The FAMM fully automatically positions the plates with an accuracy of 2 microns. The plates are mounted in 29 seconds including a quality report.
4
Tech Cart
The Tech Cart contains all the sleeves required for the job. After taping and mounting the sleeves, the robot puts back the mounted sleeve on the cart.
5
HMI console
The HMI console is used to set up jobs and start the taping process. XML files can be loaded into the system for a quick start-up.
6
Gripper tool station
The robot changes its gripper tool so that it can handle sleeves and bridges of different inner diameters.
7
Safety fence
The RoboCELL is surrounded by a safety fence that provides protection to the operators while working on other tasks.
1
Robotic tape application
Robotic spiral tape application in a few seconds without air bubbles and no waste. (RoboTAPE)
2
Robotic sleeve handling
The robot handles the sleeves safely and loads/unloads them from the Tech Cart to the taping station and after taping to the FAMM. (RoboSLEEVE)
3
Fully automatic mounting
The FAMM fully automatically positions the plates with an accuracy of 2 microns. The plates are mounted in 29 seconds including a quality report.
4
Tech Cart
The Tech Cart contains all the sleeves required for the job. After taping and mounting the sleeves, the robot puts back the mounted sleeve on the cart.
5
HMI console
The HMI console is used to set up jobs and start the taping process. XML files can be loaded into the system for a quick start-up.
6
Gripper tool station
The robot changes its gripper tool so that it can handle sleeves and bridges of different inner diameters.
7
Safety fence
The RoboCELL is surrounded by a safety fence that provides protection to the operators while working on other tasks.
RoboCELL options
Additional taping tool
Additional taping tools can be added in the cell in a dedicated tool station area where the Robot can automatically change its tool and load one with a different density tape.
Additional Tech Carts
More Tech Carts can be added in the RoboCELL for taping and mounting sleeves for more than one job. Each Tech Cart is customized to the different inner diameters and repeats of the sleeves.
1
Additional taping tool
2
Additional Tech Carts
References
Best Technical Innovation for the EFTA Flexo Award 2023
AV Flexologic team received a second recognition for RoboCELL, by winning the EFTA Flexo Award. The jury stated that ''RoboCELL is the complete robotic prepress workflow. The jury wants to promote the mounting process, from start to finish. They see numerous benefits in doing so".
Winner of the FTA 2023 Technical Innovation Award
We have been recognized with the prestigious FTA Technical Innovation Award 2023 for RoboCELL, our latest prepress solution. After 8 years of R&D, we unveiled with the world our patented technology for a fully automated prepress. And now, in 2023, our RoboCELL was designated for its exceptional technical achievements, resulting in significant time saving in the prepress workflow, risk reduction (no manual operator intervention) and improved quality (seamless taping and no sleeve damage).
Bryce Corporation
“AV Flexologic is the global leader in prepress solutions. Period. Bryce partners with industry thought leaders and works with them to develop solutions the industry isn’t even thinking about yet. With the innovative RoboCELL, AV Flexologic has established an even larger lead over their next distant competitor.”
Contact Us
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VAT: NL001515561B01
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PO Box 252
2400 AG Alphen aan den Rijn
Netherlands
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