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Semi-Automatic Mounting Machine SAMM 2.0

The technology and precision of the semi-automatic flexo plate mounting machine SAMM 2.0 compose a masterpiece fully operator independent, high in accuracy and one of the fastest mounting machines in the world. With our image recognition technology systematically improved, the SAMM 2.0 features a staggering 30-second mounting speed fully operator independent, attending to higher quality demands and reducing press downtime.

With the SAMM 2.0, the operator needs only to select the job to be performed and to place the flexo plate onto the mounting table. After the plate is recognised, the vacuum-assisted system secures it onto the table and automatically positions and adjusts the plate with the register marks, all with an accuracy of 5 microns.

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Features

Automatic Pressure Roller (new)

The automatic pressure roller mounts every plate with the equal amount of pressure, ensuring a mounting job without air inclusions.

Image Recognition (patented)

Intelligent AV Flexologic software recognizes any mark, consequently the SAMM positions the plate with a precision down to 5 microns. After mounting an automatic quality check is done, using image recognition, to ensure the precision of the mount.

Quality Report (new)

After the mounting is completed, a Quality Report is generated in PDF in order to monitor the quality of the jobs.

HD Ethernet Cameras

A high speed connection combined with sharp images and a zoom up to 170x enables the machine to mount the plates quickly and with high precision.

Laser pointers

Designed to ensure quick positioning.

Windows 10 (new)

Striving for the latest up to date technology, the SAMM 2.0 is equipped with Windows 10, which is fully compatible with our AVMOM software.

Synchronised Motorised Front Table (new, optional)

This component features the fully automatic and synchronised movement of the mounting table. This addition extends the durability of the mounting table and maximizes stability and precision during the mounting job.

Nip Roll Tape Applicator (optional)

The Nip Roll assists the tape application and adds speed to the workflow by allowing a fast an accurate tape application and a minimum waste of materials.

Workflow Semi Automatic Flexo Plate Mounting Machine

Workflow Semi Automatic Flexo Plate Mounting Machine

The workflow of the new SAMM 2.0 is more versatile than the first generation. By adding the Motorised Front Table, the flexo plate mounter gets even closer to a fully automatic mounter. The operator has only to reload the plates as each one is mounted onto the plate with minimum input. The machine will then recognise the register marks that can either be crosshairs, dots or reversed negative dots and proceed to mount the flexo plates.

With the change in the printing industry, where lead times are shorter and job runs more frequent, the workflow for operating the SAMM 2.0 was streamlined. Thus, the SAMM 2.0 means more time for an operator to focus on other task, reduced press downtime due to mounting mistakes and higher productivity.

Workflow Semi Automatic Flexo Plate Mounting Machine

Building on more than 10 years of experience

The new Semi-Automatic Mounting Machine 2.0 is the next generation of our award winning flexo plate mounters. Designed to supply high quality demands, our focus on bringing innovative technology into each of our products has given our customers maximum precision with low costs.

Our new release works towards:

  • Eliminating waste and increasing environmental consciousness
  • Eliminating press downtime due to mounting mistakes
  • Higher productivity
  • Faster job runs mean tighter runs: accuracy and speed are the main focus
  • Automation means less operator dependency
  • Efficiency means lower costs in the long run
  • Quality reports allow tracing issues and quickly resolving them
  • ERP integration for added efficiency and planning

The future of semi-automatic mounting machines

Higher quality demands

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Video

Streamlined workflow

Accuracy in measurement and report

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References

Oerlemans

Thanks to the replacement of AV Flexologic's MOM machines by the FAMM and SAMM, we are now able to cope in the mounting department with increased capacity and printing quality.

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Altacel

"We purchased a SAMM 1500 in 2015 and it has proven us a great deal ever since. We are mounting most of our jobs in advance, so our mounting department has a constant flow of plates to be mounting.
The SAMM allows us to mount job after job on a high pace with an higher accuracy than manual mounting. This way, we cover our mounting operations with one machine where others might need two." said the production manager at Altacel.

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Boran Packaging

Boran Plastic Packaging has recently purchased a Semi Automatic Mounting Machine (SAMM) 1300 and is happy to report its experiences. The company tells AV Flexologic: “The operational effectiveness has improved significantly compared to the old way of mounting. We are especially impressed by the image recognition software that automatically detect the microdots. The quality of the process of mounting plates has never been better and we now have perfect registration and great repeatability of the mounting.”

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