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Sleevemounter

The Sleevemounter is a flexo mounting machine that mounts photopolymer print plates onto sleeves. The manual mounter is very user friendly and can be ordered with two or more cameras.

The cameras with optical lenses and digital zoom function are mounted on a linear bearing system which is exactly in line with the print sleeve axis. The Sleevemounter is equipped with a bracket on the right-hand side that can be opened by hand. Sleeves can be exchanged with the help of compressed air. Bearing on both sides ensure accurate mounting.

The images of the cameras are displayed on a split screen monitor. The operator has a choice of hairlines, e.g. single crosses, double movable lines, sizable circles and combinations. Using the Overlay system, snapshots of the mounting position can be taken and displayed faded on the monitor to mount image on image. The positions are stored in the computer and can be recalled any time. This eliminates setup time with repeating jobs, multicolor jobs and staggered mounting.

Sleevemounter

Features

HD Ethernet Cameras

A high speed connection combined with sharp images, zoom up to 170x and a touchscreen enables the operator to mount the plate with highest precision.

Overlay System (Patented)

Once the first plate is in the right position, the overlay module enables the operator to take snapshots of the mounting marks, which are then shown semi-transparently when mounting the other plates.

Touchscreen monitor

For quick and easy job entry and job retrieval.

Sturdy frame

AV Flexologic uses solid steel to make the frame as firm as it can be. Therefore the base is set for precise mounting.

Sleevemounter 1300 special features

Sleevemounter 1300 special features

 

  • 2 manual high definition color cameras
  • A customer specific air mandrel
  • A shuttle PC with mounting software
  • A foot pedal to rotate the mandrel
  • High definition color cameras with digital zoom for best images.
  • Cameras on precision rail for best calibration
  • Sectoring system for staggered mounting.
  • Sleeve changing with quick lock system
  • Option for additional cameras with a large field off view on a “32 screen including quickly switching sets of two cameras
  • Job storage on the shuttle PC using snap shots of the mounted marks

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Sleevemounter 1300 special features

The patented overlay system

Once the first plate is in the right position, the overlay module enables the operator to take and store a snapshot of the mounting marks, which is then shown on the monitor. Whilst mounting the next plates, this snapshot is displayed in a faded way on the monitor as a reference point for the operator. The operator simply has to position the mounting marks of the next plate(s) over its (overlay) in exactly the same position.

The system enables snapshots to be taken of these second and next plates as well, which can serve as a digital proof for quality control purposes before printing. Several hairline types are available. The picture on the monitor is adjusted automatically for outside light influences such as brightness, gamma, sharpness, shutter, white balance, and gain.

Rigid full body frame for consistent results.

Simple design with precise mounting.

High magnification for clear view on mounting mark and accurate mounting.

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References

Amcor Amcor
SGS SGS
Oerlemans Oerlemans
Mondi Group Mondi Group

Amcor

Amcor has been working with AV Flexologic's for over 15 years. The machines are placed all over the world in their different plants.
“In 2011 I travelled to Cumbria to see the FAMM in action at the SGS plant that serviced Amcor in the region. I was instantly intrigued by the simplicity and incredibly efficient output of the FAMM. I then travelled to Holland and viewed 2 FAMMS in operation at Elopak, again incredible output."

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SGS

The addition of the FAMM to their workflow has dramatically increased the precision and quality of their mounting process. These are values held in high regard by SGS. With over 60 years of experience in the industry, their track record shows customer satisfaction and successful brand placement on a global scale. SGS has adopted the Lean Business System which ensures that project workflow is customized and adjusted for specific customer requirements. With the addition of the FAMM to their workflow,

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Oerlemans

Thanks to the replacement of AV Flexologic's MOM machines by the FAMM and SAMM, we are now able to cope in the mounting department with increased capacity and printing quality.

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Mondi Group

"Thanks to the FAMM we have saved a lot of costs." This explained Joachim Block, technical director at Nordenia in Halle, Germany. Nordenia is now part of the Mondi Group. Block: "AV Flexologic is the main supplier of flexo plate mounting machines for the whole Nordenia group and our cooperation with AV Flexologic has always been optimal.” He continues: “We consider AV Flexologic to be the market leader in the flexo plate mounting machines field and therefore we have a lot of confidence in their products. In the year 2008 we were looking for a new mounting machine and after comparison with mounting machines from other suppliers, we have made the decision to do business with AV Flexologic again."

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