The Aquasupreme is a stainless steel plate processing machine designed for water washable photo-polymer printing plates. Equipped with a touchscreen digital display for all plate processing functions and a PLC, the machine has a fixed sticky base plate, where the printing plate is placed and and washed in a mixture of water and 1% dishwasher soap, at a temperature of approximately 40° C.

Besides the features of temperature control, an adjustable brush and a water tank with a pump, the entire wash cycle is performed in a significantly shorter time than usual plate making solutions.

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The addition of the FAMM to their workflow has dramatically increased the precision and quality of their mounting process. These are values held in high regard by SGS. With over 60 years of experience in the industry, their track record shows customer satisfaction and successful brand placement on a global scale. SGS has adopted the Lean Business System which ensures that project workflow is customized and adjusted for specific customer requirements. With the addition of the FAMM to their workflow,

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Mission Labels

Mission Labels recently acquired an Aquasupreme, one of AV Flexologic’s waterwashable flexo plate making machines. Dave Humphrey: “We are very enthusiastic about the way the Aquasupreme doubles our capacity. It means that we are able to compete and take a much firmer stand in the market. It also means that we have saved a significant amount of costs with this investment.” He mentions: “My personal advice to anyone looking to invest in plate making facilities, is to opt for this water wash.”

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Americk Primopost is used to adopting the highest quality in flexographic print processes. They believe you should: “Add value through print quality”. Primopost continuously invests in optimizing the print quality and price of their operations. In 2012 they have installed the AV Flexologic MOM DD1500 and Demounter which help reaching this goal substantially. The MOM DD ensures a much improved mounting process that limits the downtime of the workflow. The Demounter contributes to the same goal, by quickly and safely demounting their plates Primopost saves time and ensures high quality plates in storage.

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Patrick Marchant, Pre-Press Systems Technician at Integrity says: "The Aquasupreme allows us to produces high quality, environmentally friendly, flexo plates without the need to use any hazardous materials. This gives us excellent registration and consistent plate quality. It took us a long time to find the correct cleaning/maintenance routine. We had several overflow/cleaning issues until we started using the Cosmo Soap WB2. This made cleaning, maintenance and smell a lot better." Integrity was very favorable about the installation process: “Friendly, efficient and knowledgeable with regular visits after the installation to help refine the quality of our plate output.”

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Water Cleaning membrane unit

Water Cleaning membrane unit

The Aquasupreme incorporates AV Flexologic’s unique water cleaning membrane unit. With this machine, the polymer is continuously filtered, as the water circulates within the washing system. In the recycling process, the water is cleaned without adding any detergent, keeping both wash tank and bath always clean. The polymer residuals are placed in a small waste compartment, and the water is renewed and returned to the wash tank. By using this method, the waste only needs to be removed once or twice a week, and the water in the system replaced less frequently than the other usual methods.

The Aquasupreme is Eco-friendly and its technology was thought to avoid the unnecessary waste of water and of other chemical components.

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